KEYAN-Y300BP

High-performance SMT equipment

Wave soldering

KEYAN-Y300BP

Wave soldering machines with three-stage preheating, stable and efficient soldering, and convenient intelligent automation

Suitable for small-batch to medium-scale lead-free through-hole PCB soldering, consumer/industrial electronics production, R&D and prototyping; stable and efficient soldering; powerful, uniform three-stage preheating; durable, reliable industrial-grade configuration; convenient intelligent automation

The KEYAN-Y series BP wave soldering machines with three-stage preheating are an upgrade of the BE models. They retain the core advantages of the BE models while upgrading preheating to three stages and the control system from touch screen+PLC to WIN10+industrial PC+PLC, substantially improving automation and process control. Combined infrared/hot-air heating produces smoother, more precise preheating temperature profiles to accommodate complex PCBs and different components, reduce soldering defects and improve yield. The BP models combine powerful, uniform three-stage preheating with precise PID+SSR temperature control. The preheating range is room temperature~230°C, with an accuracy of ±5°C. The soldering system remains the same as the BE models: a patented clog-free nozzle/ST-6 nozzle, ST-6 lumina atomizing nozzle, adjustable flux flow of 10~100mL/min and needle valve pressure of 0.2MPa~0.5MPa, with pneumatic full-board spraying as standard and selective spraying as an option. The solder pot is also made of 316 stainless steel+cast iron+titanium, with a capacity of 150kg~280kg and a maximum allowable temperature of 300°C. Wave height is adjusted by stepless variable-frequency speed control, with 0~15mm as standard and 15~20mm as an option. The conveyor uses single-hook/double-hook titanium fingers as standard, with heavy-duty double-hook fingers available as an option. The PCB width range is 50~300mm, with component clearance of 120mm above and 25mm below the board. The core BP upgrade is its intelligent WIN10+industrial PC+PLC system, which stores and recalls process parameters, enables efficient changeovers and provides full-process data traceability for digital factory management. Typical applications include medium-volume through-hole soldering for automotive electronic modules, industrial control equipment, power supplies and communications equipment, especially where soldering quality and process control requirements are demanding.

ENGINEERING DATA

Technical specifications

KEYAN-Y300BP

Model KEYAN-Y300BP
Model KEYAN-Y300BP
Application Wave soldering
KEYAN-Y300BP Technical specifications
Item Value
Machine dimensions 3500*1200*1650mm
Power supply AC 380V, 50/60Hz, 3P5W, 30A
Nozzle Patented clog-free nozzle/ST-6 spray
Operating power 5kW
Control system WIN10+industrial PC+PLC
Preheating temperature control accuracy ±5°C
Needle valve pressure 0.2MPa~0.5MPa
Spray mode Pneumatic full-board spraying (standard); pneumatic selective spraying
Flux flow rate 10~100mL/min
Flux nozzle ST-6 lumina atomizing nozzle
Preheating method Infrared/hot-air heating
Number of preheating zones 3
Preheating temperature range Room temperature~230°C
Temperature control mode PID+SSR
Solder pot material 316 stainless steel+cast iron+titanium
Solder pot capacity (solder specific gravity 7.5) 280kg
Maximum allowable solder pot temperature Max. 300°C
Wave height adjustment Stepless variable-frequency speed control
Wave height 0~15mm (standard); 15~20mm (optional)
PCB conveyor entry height 750±20mm
PCB width range 50~300mm
PCB component clearance Above board 120mm/below board 25mm
PCB conveyor speed 0~1800mm/min
Conveyor fingers Single-hook/double-hook titanium fingers (standard); heavy-duty double-hook titanium fingers (optional)
Speed control method Closed-loop stepless variable-frequency speed control
Cooling method Forced-air cooling
Weight 600kg
Required exhaust flow 15m³/min ×2 channels; exhaust outlet diameter: Φ200mm; cooling
Wave drive power 370W
APPLICATION CONTEXT

Applications

Suitable for small-batch to medium-scale lead-free through-hole PCB soldering, consumer/industrial electronics production, R&D and prototyping; stable and efficient soldering; powerful, uniform three-stage preheating; durable, reliable industrial-grade configuration; convenient intelligent automation
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